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End-to-End Smart Plant Monitoring Implementation & Technical Leadership
February 1, 2025EMBEDDED SYSTEMS
🧩 Case Study: End-to-End Smart Plant Monitoring Implementation & Technical Leadership
Sector: Manufacturing & Plant Optimization
Role: Project Lead & Full-Stack Engineer
Client Impact: Enhanced visibility, energy savings, and reduced downtime
🎯 Objective
To implement a plant-wide monitoring solution that improved equipment efficiency and cut unnecessary operational costs.
⚠️ Challenge
The plant suffered from:
- Lack of real-time equipment data
- Unplanned maintenance due to invisible performance issues
- High energy costs with no clear tracking
🧩 Solution
I led the entire system deployment—from backend logic to subcontractor oversight.
Project Responsibilities:
- Full Stack Implementation: Developed firmware, backend services, frontend dashboards, and deployment scripts.
- Hands-On Execution: Personally handled majority of physical setup and technical troubleshooting.
- Team Leadership: Coordinated subcontractors for installation tasks and upheld strict quality benchmarks.
📊 Impact
- ⚡ Reduced energy costs through smarter performance tracking
- 🔄 Lowered maintenance expenses with real-time monitoring
- 📉 Minimized downtime thanks to system-wide visibility
🧪 Technical Stack
| Layer | Technology Used |
|---|---|
| Backend & Firmware | C/C++, Python, QCGI |
| Communication | Unix Domain Sockets, TCP/UDP, WebSockets |
| Monitoring UI | JavaScript, QCGI.js, Chart.js |
| Database | MySQL |
| Hardware | Custom PCB Design, Physical Installation |
| Environment | Linux, CRON, VIM, SSH, RTOS |
💡 Key Takeaway
Leadership isn’t just about strategy—it’s about execution. I ensured this project succeeded at every level: software, hardware, and human coordination.